Comment by Qwertious
2 days ago
You need a rectilinear polygon that tessellates, and has the fewest sides possible to minimize the number of cuts necessary. And it would probably help the cutting if the shape is entirely convex, so that cuts can overshoot a bit without damaging anything.
That suggests a rectangle is the only possible shape.
If it's just one chip per wafer, why even bother cutting?
Why does it need to tessellate if there's only one chip per wafer?