Comment by andrewflnr
14 hours ago
"Someone's garage" is a straw man. There must be people here who could, with adequate funding, build a smallish but viable chip manufacturing company.
14 hours ago
"Someone's garage" is a straw man. There must be people here who could, with adequate funding, build a smallish but viable chip manufacturing company.
I’d love this to be true but the tech involved is Sci-fi level stuff. Neutron beams used to chop off atomically perfect slices of giant silicon crystals and wacky stuff like that.
TBF garage fabs -are- a thing but it’s in the hundreds of nanometers scale. Thin film technology is also promising for low tech tape outs, but neither of those is going to be practical for anything better than 1980/90s tech. A modern die would be in the square meters range on those process densities, and could never achieve ghz speeds.
That said, there are a ton of scrappy companies sending out designs to 30-100nm scale fabs, companies with 5-10 employees cranking out cool designs and custom silicon… but they are still sending their tape-outs to giant companies to fab, just on their old, obsolete machines.
Silicon foundries are incredibly capital intensive, and short SOTA process lifespans burn through that investment at a frantic pace.
Sadly no. There isn't really a single person who understands the entire SOTA chip fabrication process in enough detail. Think thousands of material science PhDs with master and apprentice style relationships inserted at every level of a massive tech tree.
It's not like you can just look at the plans for a chip fab and copy/paste it into a new location and hire people to fill in who will have any idea how to work it.
I think one of the people who got closest to that was Sam Zeloof.
He kind of had everything going: extremely clever and motivated, cooperation with his parents (who also worked in the industry), access to equipment. Kind of hard to improve on that.
He was able to replicate most of Intel's SOTA process... from 50 years ago. That's more than almost everyone else has managed in their garage but that's about the best you can expect without insane capex and ramp up (and again, it's not like he didn't have access to capital, it just wasn't monetary.) Even still it took five or so years to work everything out.
The SOTA today is really kind of insane. It's right at the frontier of what all of humanity is capable of. Of course as time goes on we'll push that out and today's SOTA is tomorrow's commodity but that won't change everyone's concern with being unable to replicate the contemporary best process.
The reality is all our "defense" needs (and arguably most other needs too) are far more than adequately met with processes a decade old now. It's really not the big deal everyone makes it out to be.
> The reality is all our "defense" needs (and arguably most other needs too) are far more than adequately met with processes a decade old now. It's really not the big deal everyone makes it out to be.
Right, this is why I think in-sourcing chip manufacture is totally viable (that is, if we were actually interested in that and not just using it as an excuse for corruption). The interesting exceptions I've heard about are things like, IIRC, high-power local AI for autonomous drones. But for SAMs and such, old tech will probably do it.
It is not a straw man.
There is no amount of scrappy cleverness that gets you from zero to manufacturing cutting-edge chips without shitloads of capital investment, years/decades of R&D, a huge manufacturing workforce, and big contracts.
There's no such thing as starting small and scaling in that business.
You don't think $8.9B would do it?
This link contains a graph of fab costs over time. It looks like 9 billion might get you a cutting edge fab 15-20 years ago. but that's just the fab.
https://semiwiki.com/forum/threads/how-to-build-a-20-billion...
TSMC has already put $65B into the Phoenix fab and is adding at least that much more, so no. You're off by an order of magnitude.
TSMC's estimated costs in 2020, were $12 billion for their first fab. In 2025, their updated estimates were $65 billion for the first three fabs and $165 billion for when they get to six such facilities. So, $8.9B is a lot of money, but isn't anywhere close to getting to the equivalent to what TSMC has in Taiwan.
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There is no such thing as a “smallish” chip manufacturer that can manufacture leading edge chips. It’s about scale.
If it were that easy, Apple, Amazon, Google AMD, Nvidia, etc who all design their own chips would have done it.
I agree but by the same logic intel could have done it and didn’t manage to so far.
Flip side: why would Apple, Amazon, Google, AMD, NVIDIA etc build their own when they can outsource it cheaper?
Companies are run to make a profit… they don’t care about sovereignty as long as the money is coming in.
Because it’s extremely lucrative and strategically valuable to the US