Comment by Aurornis
5 days ago
> Could lead to significant efficiency gains for EV's, because 1/4 of the motor weight means better power-to-weight ratio... a lot of things will automatically get better.
EV motors are already lightweight. The electric motor in a vehicle like a Tesla Model 3 already weighs less than you do. Reducing that one component by 75% would be a weight savings equivalent to about a half of a passenger.
Not a significant efficiency improvement for vehicles that weigh over 3000lbs (or double that for many EVs).
Every little bit helps, but this isn’t a game changer.
This, or a miniaturized version thereof could change the game for light electric vehicles - imagine an electric motorcycle that weighs substantially more like an electric bicycle.
Right now it takes about 10-15lbs of motor to produce a 3KW motor for an electric bike, this motor is about 10 times that in power density afaict.
The Livewire electric motorcycles use something like 100-200 lbs of motor to produce 1/4 as much power, 75kw, so that’s an improvement of 8-16x.
Does this motor design scale down? It's not clear from the article - the article focuses more on the relative efficiency gains over the previous model.
A 30lb 1000hp motor doesn't necessarily mean that they can also produce a 3lb, 100hp motor. It would be cool if it did, but I doubt that it does because usually component strength doesn't scale linearly.
That being said, these are still valuable for traditional EVs. Even if they are only a modest weight savings in the grand scheme of modern vehicle weight, their ability to improve packaging options will be a boon. One thing the industry has dicovered is that the generic "skateboard" platform doesn't make for the best vehicles, in terms of packaging.
I'm more fascinated by the question of whether it scales up... imagine much smaller and more efficient electric engines for cruise liners and cargo ships.
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Electric pedal bikes are already at the limit of what their chassis’s support even with small motors.
10kw+ is comparable to starter gasoline motorcycles in the US (or midsize motorcycles elsewhere) capable of going on the highway. At that point, you need to start scaling everything, like brakes, tires, and the size of the chassis.
The livewire has a motor large enough to drive a car.
The problem for electric motorcycles is the battery weight.
That can be offset by not requiring the same sort of range that's typically assumed to be required.
While I'll be likely be riding my ICE bikes for decades because one of the things I do on them is trips with 1000 or 1500km days, truth is the vast majority of my riding is sub 25km round trips from my place. Most of my friends places, a lot of the places I shop or socialise, and the office (which I pretty much never go to any more) fit inside that range. And most of those trips take place on roads with a 60kmh or slower speed limit. _Maybe_ a few short sections of 80kmh.
For all of those short trips, I probably don't even need 2kWHr worth of battery, maybe only 1. The electric motorcycles available around here seem to start at 7 or 8kWHr, and go up to over 20.
The downside to that is the smaller the battery capacity, the smaller the short term peak power it can deliver. The sort of cell chemistry and construction typical in those sort of bikes seem to be limited to 10 or 15C peak discharge, so while their 8kWHr battery can peak at 80kW or just over 100hp, if they downsized the same pack to 1kWHr it'd probably only deliver 10kW peak power.
On the other had, alternative cell chemistry and construction can look way better. I have a few LiPo drone battery packs rated at 60C continuous and 120C peak. A 2kWHr pack of those would give me 120kW continuous and 240kW peaks. Quite likely though at the expense of much greater risks of catastrophic fire. I've had a few of those pack catch fire while charging and one that self combusted in an almost explosion like fashion when I slammed the drone into a concrete pole at about 120kmh. I can totally see why an electric motorcycle manufacturer with warranties and safety reputation and legal/regulatory obligations wouldn't want to accept that risk.
I'd love an electric motorcycle that's "fun" enough to ride, and gets 25km or so reliable range. But it'd need to be at least a bit price and "fun" competitive with my little bikes, a 117kg 125cc ~25kW two stroke and a 138kg 250cc 24kW fourstroke. I have no doubt it'd be possible, perhaps even easy to build an electric bike with the same "fun" power to weight ratio, but right now not down to the sort of price that'd make me take on a project like that.
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Indeed, more so because that weight tends to be further off the ground than in a car.
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Ten years ago it was a problem.
Good, even some great, stuff out there, today.
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> This, or a miniaturized version thereof could change the game for light electric vehicles - imagine an electric motorcycle that weighs substantially more like an electric bicycle.
Sounds terrible for every other user of paths currently.
There’s no area in the world that allows e-bikes with more than 750w motors. A 3kw motor is illegal (cf Surron), unless you are talking about an e-moped requiring registration.
They are not allowed, but still commonly owned and used.
The law needs to catch up. There are clearly good reasons for people to want extremely powerful e-bikes and they should be allowed to. They can't be treated like bicycles because they're too fast but aren't nearly as dangerous as motorcycles. We need a new category for light motorcycles.
The real problem, IMO, is that the law is generally not deferential enough to cyclists and already forces them off sidewalks, onto the street, and to follow traffic laws designed for cars. There's not much else to take away, and the rules right now are unreasonable enough that cyclists always break them.
I think what I would like to see are explicit requirements for insurance and licensing for powerful e-bikes, but made significantly cheaper so that people will actually bother. Requiring helmets for the insurance would also make it much more straightforward. We can require them to take the street or a dedicated bike lane and fully mandate that they have to be walked on sidewalks.
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There is a big issue in the US currently with people buying electric motorcycles that look like e-bikes.
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Okay, but is it difficult to extrapolate the weight saving benefits of a "legal" power e-bike motor?
He said motorcycle. That's a market of hundreds of millions to one billion customers.
Oh nooo i have to put a sticker on it, and only allow my control to go to some arbitrary value when the cops are watching
Listen, your world may not allow you to sell an e-bike with a 1000hp motor on it. But my world allows me to put a 1000hp motor on an e-bike and not tell anyone.
Now hold my beer...
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Not a game changer but I wonder if ligher motors allow you to do things like have one motor per drive wheel, removing the need for differential gearboxes?
Then you can do clever things with traction control without having to use the ABS system to brake the drive wheels.
Or dramatically change the turning circle on big cars and vans. Maybe even reduce the size and weight of the braking system by taking on some of that role.
All for the same weight budget.
I believe that some EVs already have 1 motor per wheel such as the top of the line Rivians that are advertised as quad motor.
Putting the motors in the wheel is bad for a separate reason: Unsprung weight.
Every ounce you have in the hubs that don't float on the suspension reduces certain suspension attributes. You end up with a crappier ride and poor performance.
Exactly this, which is why I'd expect automakers to use the short axles and CV (constant-velocity) joints which are already well-developed technologies for 4-wheel independent suspensions
I see no reason the small motors can't be mounted inboard from the wheels on the underside of the chassis, as are a rear differential or front transaxle in an ICE car.
Having such a small and lightweight power package opens up serious design and performance opportunities. Plus, even without major redesign to take full advantage, every reduction in weight rolls through the system, providing immediate improved acceleration, cornering, & braking or similar performance using smaller tires, brakes etc..
Yes, I agree. I was careful about how I worded this to avoid saying anything about the motors actually being in the wheels for this reason.
Although, I guess at some point in the future if we can get the weight down low enough and the strength of the motor high enough we could replace the existing braking system with a motor for the same weight penalty we already pay.
In an ideal world all the energy from breaking would be used for regen anyway.
I'm not sure how close we are to that but it's an interesting thought experiment thinking about the trade offs we might be able to make in future.
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If the motors are light enough, though, that might be acceptable... especially if they can make an even smaller version for that application. (You probably don't need 750 kW on each wheel - even for a supercar that'd be excessive.)
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Maybe fine for non-performance vehicles, especially considering you can remove driveshafts and brakes.
But these are 28lbs which isn't a lot to have in the wheel. Considering that this is the 1000 HP version you definitely don't need 1000HP in each wheel, but maybe they could come up with an even lighter 100 to 200HP version?
I don't think they mentioned that it would be inside the wheel. One motor per wheel could just mean two motors per axle.
https://www.mbusa.com/en/vehicles/model/g-class/suv/g580w4e#...
has four electric motors
If you're putting motors in wheels, lower weight means reducing the weight/capacity of adjacent systems.
Lighter motors for mobile robots could also be cool.
Nice observation that the weight isn't that much of a deal compared to batteries for electric vehicles!
It does seem like with this advancement, and the size of these axial flux motors that maybe, all wheel drive vehicles will be the default. As well as sub 3 second acceleration, which can make vehicles safer, for example getting out of the way of an incoming object. Of course it could also make them less safe because that vast of acceleration is kind of dangerous.
But I do wonder if the weight reduction (over 30%) of lithium sulfur batteries paired with these is really going to make a great recipe for all sorts of quiet, long lasting, powerful electric vehicles and robots!
Exactly. Main problem is battery energy density. Cars can drive about 20 kilometers on 1 liter of gasoline. In comparison, Tesla's 4680 cells are at about 272-296 Wh/kg and CATL's Kirin Battery at about 255 Wh/kg. A bit efficient EV often uses 200 Wh/km, so for 1 kg of battery the electric vehicle can only reach 1-2 km. An order of magnitude difference. Theoretically, batteries could go to 1000 Wh/kg some day, which would mean about 5 km per 1 kg of battery assuming all else remains equal.
https://ev-database.org/cheatsheet/energy-consumption-electr...
The Model 3 manages < 140 Wh/km, and many seem to be under 150/160/170.
I'm at 115,000 km, at 133 Wh/km since the last (inadvertent) trip reset. The previous one (for the life of the vehicle) was at a similar number.
This is on a 2022 Long Range Model 3.
That’s still around 2 km per kg of batteries.
Oranges to apples so long as electron mass is fixed and reserve currencies fluctuate.
Somebody's probably already pointed this out, but in the case of motors, making them lighter can make a big difference.
For example, by making the flywheel in a clutch lighter, you reduce the amount of torque it takes to spin the flywheel. Saving 10 pounds there is not a 10/3000lb difference.. it could be a huge percentage of total power output.
To be precise, the impact of mass inside the rotor of the motor is 2 * the mass * the rotor diameter / the wheel diameter * the drivetrain gear ratio.
For a typical EV, I think that works out to a factor of around 2.
Basically Amdahl's law [0]. If optimizing for weight, go for the components that make up most of the weight first.
[0] https://en.wikipedia.org/wiki/Amdahl%27s_law
I would expect that lighter motor components would potentially allow weight reduction in load bearing components. Not an advantage for SUV-type cars, but for light and ultralight vehicles it could add up to more weight saving and longer ranges.
You still have to handle the torque of the smaller motor. 30kg is maybe 2% of the vehicle weight.
Then for drones ?
> The electric motor in a vehicle like a Tesla Model 3 already weighs less than you do. Reducing that one component by 75% would be a weight savings equivalent to about a half of a passenger.
Of which there can be two, or even three.
For EVs no but it's huge for flight if it could be scaled down. Paramotors and ultralight planes are on the verge of being competitive with gas they just need a bit more energy density per pound in the system.
Maybe this would be good for a personal quadcopter, however the batteries weight would probably make the motor weight savings unimportant.
The difference is when you take into consideration rotating mass, and the distribution between the stator and rotor.
It drops a buck fifty per motor. That IS a game changer.
It can make cars cheaper, or longer range, or faster, or any number of other designs based on what the manufacturer is looking for.
But to OP's point about flight - stacking 6 Tesla motors is not an option. Stacking 6 of these YASA motors? Much less weight.
Looks like it’s about 45 kg for a Tesla and 13 kg for this one. It at twice the horsepower. So maybe 8-10kg for a down rated model. IIRC, axial motors need their diameter to retain their efficiency advantage so a down rated one would likely be lighter but close to the same external dimensions.
But that’s still a lot less rotating mass, and might make multiple motors attractive again.
> It drops a buck fifty per motor. That IS a game changer.
You’re reading their marketing material. You have to think of this like all of those PR releases you’ve seen over the years about new battery technology that is 4X smaller or new hard drive tech that is 10X more efficient. The real world improvements aren’t going to be as big as their one lab test.
A Model 3 motor is already well under 150lbs, unless you start including ancillaries like the inverter and power transmission parts.
They’re not dropping “a buck fifty” from typical EV motors.
Nah, the main thing is that electric motors are already far better than they need to be -- even assuming the claims are all true, it would only make a small difference.
Shaving a couple percent off the total vehicle weight would still be a very good thing, but improving batter energy density by 10% or so would be a bigger deal for most EVs.
There might be some niche applications where the battery weight isn't the biggest issue -- like very short-range, light-weight vehicles that need to have enormous amounts of power for some reason.
I could see motors like this being used in power tools if they can be scaled down. A light-weight plug-in electric chainsaw would be pretty awesome.
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I'm not reading anyone's marketing material. If you want to dispute the shipping weight, feel free to correct this website whom I assume charges for shipping based on weight [0]. I'm sure they'd love to know they have it wrong.
According to purchasable equipment, the Model 3 engines weight ~175 lbs. If that's wrong, that's on them for claiming it. Subtract 28 lbs from that and you're at 147 lbs. That is very close to 150 lbs.
[0] https://evshop.eu/en/electric-motors/295-tesla-model-3-drive...
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Range in EVs is impacted very little by weight
Exactly. I was very surprised to find out a fully loaded 40 ton electric truck only uses ~100kw / 100km ( https://www.youtube.com/@electrictrucker ) when my 2 ton Volvo averages 20-22kw/100km on road trips.
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