Comment by mrb
19 hours ago
Yup. That's exactly what experts said of American Airlines flight 191 which was basically the same engine mount, same failure. Engine flipping over the wing.
19 hours ago
Yup. That's exactly what experts said of American Airlines flight 191 which was basically the same engine mount, same failure. Engine flipping over the wing.
The failure of the pylon appears to be different. On AA 191, the pylon rear bulkhead cracked and came apart. In the case of UPS flight 2976, the pylon rear bulkhead looks to be in one piece, but the mounting lugs at the top of the rear bulkhead cracked.
Admiral Cloudberg has a great article on AA 191 that covers exactly what happened: https://admiralcloudberg.medium.com/rain-of-fire-falling-the...
Ironically, AA flight 191 could have been salvageable, because the engine detaching didn't start a fire. However, it led to loss of hydraulic pressure on that wing, which led to the flaps/slats retracting on just the left wing, which led to the plane becoming uncontrollable. After that accident, the DC-10 was retrofitted with hydraulic fuses to prevent something like this happening again. Unfortunately, that didn't help the UPS crew, because in their case, the detachment caused more damage to the wing...
American 191's engine mount failed because of improper maintenance. It remains to be seen whether this failure had the same cause or if it was something else, such as metal fatigue.
A failure due to metal fatigue would still be a failure to properly maintain the aircraft, right? I know by "improper maintenance," you're referring to actual improper things being done during maintenance, and not simply a lack of maintenance. But I'm reading things like "the next check would've occurred at X miles," and, well... it seems like the schedule for that might need to be adjusted, since this happened.
Yes, when I said "improper" I meant the American 191 maintenance crew took shortcuts. The manual basically said "When removing the engine, first remove the engine from the pylon, then remove the pylon from the wing. When reattaching, do those things in reverse order." But the crew (more likely their management) wanted to save time so they just removed the pylon while the engine was still attached to it. They used a forklift to reattach the engine/pylon assembly and its lack of precision damaged the wing.[0]
Fatigue cracking would be a maintenance issue too but that's more like passive negligence while the 191 situation was actively disregarding the manual to cut corners. The crew chief of the 191 maintenance incident died by suicide before he could testify.
[0] https://en.wikipedia.org/wiki/American_Airlines_Flight_191#E...
If the (FAA-approved) maintenance schedule says "the next check should occur at X miles" and X miles hasn't happened yet, then it's not going to be classified as improper maintenance -- it's going to be classified as an incomplete/faulty manual.
Now, of course, if that maintenance schedule was not FAA-approved or if the check was not performed at X miles, that's going to be classified as improper maintenance.
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It depends. This aircraft was made near the beginning of the MD-11 production and if the original analysis for the fatigue life of this location was wrong, then you would expect to see that appear in older aircraft first. If that ends up being the case then it's not an inspection or maintenance issue, it's an engineering failure. Given aerospace accident history I would say that is less likely than some maintenance issue but we won't know for sure for a bit.
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The picture of that part that is torn into two pieces certainly seems to suggest so, that's a clean break, not an overstressed part deforming and then breaking.