Comment by JSR_FDED
17 hours ago
This is exactly why I’m so uninterested in driving en EV. I usually word it as “I don’t want to drive a computer”, but the reality is that I don’t want to be on the wrong end of the power imbalance that comes from this amount of complexity.
EVs are not complicated.
Modern carmakers might make them complicated, and you're well within your right to avoid those, but in general electronic propulsion is pretty simple. The problem is car manufacturing is a very expensive industry that's extremely difficult to disrupt, so incumbents aren't really worried about staying ahead of hungry competitors.
Go look at small-scale PEVs - ebikes, scooters, unicycles, etc. A huge, huge range of players making every possible variation under the sun, with simple designs and extremely low costs. This is what the car space is missing out on, because of regulations etc owing to their larger size and much higher danger levels that entails. I suspect many places have regulations that largely exclude smaller, simpler cars from being viable as well.
> EVs are not complicated.
> Modern carmakers might make them complicated
OP did not say they would not travel on electric trains or unicycles or elevators or electric forklifts or electric container ships. They said they don't want an EV. The things that modern carmakers make complicated.
> They said they don't want an EV. The things that modern carmakers make complicated.
It's probably more of a sign of what's coming in the future. There is no need to make EVs difficult/expensive to repair. The change in technology is just an excuse to lock everything down and rake in more money for repairs/new vehicles. They could do the same for ICE vehicles too.
EV is indeed easy. Safe and reliable EV is hard. Vehicle environment is hostile to electric components, where they are exposed to vibration, dirt, and moisture. Even if you get "safe" chemistry in the battery cells of an Alibaba e-bike, it only means the cells themselves are less likely to explode in a chemical fire. It still has enough current to melt metall and set off a regular fire. And in the best case it will just stop working and good luck repairing some random components, which might have been from a short production run and there are no spares in the existence.
> electronic propulsion is pretty simple
So simple that it’s usually called electric propulsion.
Many modern ford cars have 6 CAN buses. ICE cars are not simpler. The tech _has_ been beaten with the hammer of incremental improvement for a long time, but ICE cars are not less computer controlled. If anything ice engines require many more "computers" and sensors to be efficient
My Hybrid F-150 is so freaking complex. They basically seem to have swapped many components over to electrical drive (like the F-150 Lightning), but they still have to slap all of the ICE components in there as well.
EV and "driving a computer" are orthogonal
chances are that you are driving an ICE computer, with all the problems driving a computer comes with.
the EV itself is simpler than ICE is. fewer moving parts, and short supply chains once you actually have the thing.
how much complexity goes into making and supplying your gas?
Yeah, modern ICE is a massively complex control system problem, requiring so much more compute than EV, just to meet regulations.
Here's a funny example: the fuel vapor recovery system. It stores fuel vapors from the gas tank, that otherwise would have leaked into the air, in a canister of activated carbon. When under appropriate driving/environmental conditions, it opens valves and feeds the vapor into the intake stream, so it's burned.
[1] https://www.motor.com/wp-content/uploads/2024/07/Evap_0319-1...
Article: https://www.motor.com/magazine-summary/vapor-tales-understan...
However when you advertise your car as eco friendly, you should be forbidden to create a non-repairable apple phone on wheels
Teslas are dead simple, to the point where people are putting Tesla anything in virtually anything you can think of - classic cars, random sedans, you name it.
There’s also that guy on YouTube who updated the electricals in his original Model S with electricals from a 10 years later Model 3 Highland just by buying spare parts, and it was pretty doable with fairly basic and limited tools/public information.
So the complexity in this article is just a BMW/PHEV thing, not an EV thing.
As they point out, the Tesla pyro fuse (at least on a Model S) is a cheap part. However, in some model years it's on top of the pack, which means you have to drop the pack to get to it. And, from memory, it's a 10 year lifespan part. However, on other Model S cars, it's easily accessible from the bottom.
I wonder how we can make automakers make more repairable cars. Obviously, right-to-repair and allowing access to documentation and tools for independent shops is a a necessary but not sufficient step.
I shudder to think at some of the other possibilities -- heavy-handed attempts to regulate how much specific repairs can cost.
Maybe mandating the sale of manufacturer-provided extended warranties for no more than x% the cost of the vehicle purchase price would be an incentive to keep repair cost in check?
The majority of their cars (Y/3 models) have the penthouse (top) of battery pack super easily accessible from under the back seat, no need to drop a pack.
Not to mention Tesla has the best service mode system in their computer of any brand of all time. They also have the best free to owners assembly/disassembly manuals in the service portal https://service.tesla.com/. They have taken self-service literally to the next level compared to anything I've ever driven ICE, Hybrid or EV and I've owned all of them.
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> I wonder how we can make automakers make more repairable cars...Maybe mandating...
No, mandating / regulations are not the answer, unless you're looking to artificially enforce something that the consumer doesn't want.
> I wonder how we can make automakers make more repairable cars.
New mandatory test suite: Have executives/leading personnel do common repairs and time it. Publish min/max/avg time next to fuel efficiency and safety rating.
Repairability would be top priority overnight.
> I wonder how we can make automakers make more repairable cars
Mandate longer warranty durations?
I mean, may not help with damage due to collisions, but there are plenty of other reasons why a car may need reparing..
“ I wonder how we can make automakers make more repairable cars.”
This is what insurance companies are supposed to do if they price things properly.
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On the Model 3, you have to drop the HV battery pack to replace the brake lines that prematurely rust in wintery climates, so Tesla is not fully immune either.
And check some videos of what you have to do to swap the door-actuating motor (which gets guaranteed water ingress) in the front doors (yes, not the gullwings) of a Model X.
Battery drop in Tesla is 30 min job tho.
EVs are not intrinsically complicated as some sibling commenters say, but the issue is that EVs are new and mostly made after the point when automakers started building cars as computers. And it's also a good excuse to put even more computers inside because an EV has to look modern with big screens and cool chimes right?
I think this genuinely hampers EV adoption and governments should take some sort of action if they want to transition the market to EVs. Not that the average consumer chooses cars based on how many computers are inside it, but this builds a general impression of fragility and creates such negative stories. We need simple, reliable, serviceable EVs, but the incumbents are not going to build it on their own. (Government excessive regulations for safety, backup cameras, speed limiters, etc arguably created this problem in the first place)
None of the issues in the article are specific to electric cars. This isn't even one, it's a plug-in hybrid. A modern ICE car will have the same issues of having too much electronics inside.
One would expect a plug in hybrid to be the most complex of all the vehicle types. It has all of the complexity of an EV combined with all of the complexity of a gas burner.
PHEV in the title is plug-in hybrid electric vehicle. Different from a pure EV.
This is true. EVs are much simpler than ICE, and PHEV basically have all the complexity of EV+ICE.
PHEVs mean that half the time your using your battery to drag around an ICE, the other half the ICE is dragging around a battery.
A very temporary phenomenon in the evolution from ICE to EV.
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Plus more. My Volt had a component fail that was responsible for switching the cabin heater between the battery and the motor, so if I placed the vehicle in pure EV mode then I couldn't heat the cabin, oops!
PHEV means a lot of things. Toyota PHEVs with e-CVT are simpler than a normal ICE. VW PHEVs where there’s an electric motor tucked into their DSG gearbox - not so much.
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Does that make a difference in this regard? If so, how, and is it an unavoidable penalty for PHEVs? I can see PHEVs having a complexity penalty from having an IC engine over and above the EV components, but that does not seem to be the source of the problems here.
Well designed PHEVs can actually be simpler than pure ICs (at least on the hardware side. To build a combustion only car well, you need to balance efficiency, power, and responsiveness. This means you need all sorts of complicated tech, like correctly sized turbos, variable valve lift, variable valve duration, etc. In a PHEV, otoh, you have an electric engine (which can also steal power from the driveshaft), which means you don't need to worry about responsiveness of the combustion engine. You can fill half a second of turbo lag with the motor, and optimize for narrower RPM ranges since you can charge/discharge the battery to keep the engine running in its happy place. You also no longer need fancy and complicated brakes because you can do 99% of your braking with regen.
All of this does come with more complex software, but the hardware can end up with significant simplification.
I would say so for this particular failure.
The issue in this case has everything to do with the electronics design and close to nothing to do with propulsion.
The issue described is happening because German car makers love to put generic parts inside proprietary modules that cannot be repaired, and require extensive OEM tooling to replace. This kind of dumb shit happens on ICE cars and EVs that follow this design paradigm.
As described int the article the actual failed piece is ~$50 if you can replace just that pyrofuse. BMW doesn’t allow tha though. So you have to replace the entire module
In principle and EV car should be much simpler than an ICE car. It seems they are adding a lot of extra stuff that's not really necessary.
I think you are referring to BEV cars. The definition of EV includes hybrid and plug-hybrid (which the fine article is about, by the way).
In terms of (unnecessary) complexity of modern ICE cars the Car Wizard has a few words that might interest you:
Title of the clip: Why does it cost over $4K to replace a simple $50 gasket?
https://www.youtube.com/watch?v=YJMWvyDP3j8
It's not an EV issue. It's a modern car issue.
The problem of repairability and independent garages to have access to the tools, software and training to repair cars is not specific to electric cars. The level of electronic and automation is related to safety norms which applies to any car.
I am, perhaps naively, hoping the Slate pickup can be better about this.
The article points out that it’s specificity BMW making this hard and expensive.
That shouldn’t surprise anyone.
If you own a BMW you’ll be dropping $5k on a repair someday. It’s a matter of when not if. That’s why most people lease them and move on to the next one.
Are ICE cars really any better with BMW? The used values indicate they are very expensive to maintain.
You're blaming the wrong thing. EVs are ultimately much, much simpler than ICE cars, it's just that certain manufacturers are taking this opportunity to turn their cars into elaborate scams.
Everything is a computer these days, but that doesn't mean that they have to be needlessly complicated. I think EVs are great, but I won't be buying one until they start selling cheap, simple ones.
What are the biggest overcomplicating issues with something like the Nissan Leaf? Especially on something like a 2018-2025 S trim?
This seems like more of a BMW issue than EV. On my E46 and E39 there's a pyrotechnic fuse on the negative battery terminal. It's somewhere around $400 in parts to replace. It's only gotten more expensive and more complex with their newer ICE cars.
Back in the 80s and 90s Ford's solution was a reusable inertia switch.
PHEVs are particularly complicated because they have to support two drive trains. Just EV’s are very simple outside of the battery management. It’s power from the battery going to a motor.
Absolutely, also I'm not stupid rich and most are not but I witness how much they spend more on services and repair that I can very very easily do on my "stupid" gasoline car myself. I buy my used cars for 5k and a used ev is like 20k-25k where I live so I on purchase save the first 20k. The gas cost I save with lower insurance and service/repair costs easily. So it's juat a waste of money in my opinion and a bit of an itelligence test.
The complexity here is partially a consequence of the energy storage mechanism and may be essential.
It is not possible for an entire tank of gasoline to spontaneously detonate in the same way that an EV battery can. If a mechanic fucks up a procedure and drills a hole through fuel tank, it's not fantastic but you can usually detect and recover from this before it gets to be catastrophic. If you accidentally puncture an EV battery or drop something across the terminals it can instantly kill everyone working on the car. These are not the same kind of risk profile.
I would not want work on anything with a high voltage system. Especially if it had been involved in an accident or was poorly maintained. These fuses and interlocks can only help up to a certain point. Energy is energy and it's in there somewhere. You can have 40kW for an entire hour or 100MW for 2 seconds. Gasoline cars usually throw a rod or something before getting much beyond 2x their rated power output.