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Comment by rent0pat

9 hours ago

How are circles optimal???

Circle packing = 90%

Blade battery packing = 100%

it's not just a basic geometry problem, it's an engineering problem. You need to account for far more details.

With cylindrical cells, you have more leeway in the overall shape of the battery pack and can fill nooks and crannies with them.

It's more complicated. You can't pack the battery at 100% anyway, because you need cooling. Cylindrical cells are also more rigid, so they need less supporting material, or they can even be a part of the support structure itself.