They can be made from large wafers. A defect typically breaks whatever chip it's on, so one defect on a large wafer filled with many small chips will still just break one chip of the many on the wafer. If your chips are bigger, one defect still takes out a chip, but now you've lost more of the wafer area because the chip is bigger. So you get a super-linear scaling of loss from defects as the chips get bigger.
With careful design, you can tolerate some defects. A multi-core CPU might have the ability to disable a core that's affected by a defect, and then it can be sold as a different SKU with a lower core count. Cerebras uses an extreme version of this, where the wafer is divided up into about a million cores, and a routing system that can bypass defective cores.
There’s an expected amount of defects per wafer. If a chip has a defect, then it is lost (simplification). A wafer with 100 chips may lose 10 to defects, giving a yield of 90%. The same wafer but with 1000 smaller chips would still have lost only 10 of them, giving 99% yield.
They can be made from large wafers. A defect typically breaks whatever chip it's on, so one defect on a large wafer filled with many small chips will still just break one chip of the many on the wafer. If your chips are bigger, one defect still takes out a chip, but now you've lost more of the wafer area because the chip is bigger. So you get a super-linear scaling of loss from defects as the chips get bigger.
With careful design, you can tolerate some defects. A multi-core CPU might have the ability to disable a core that's affected by a defect, and then it can be sold as a different SKU with a lower core count. Cerebras uses an extreme version of this, where the wafer is divided up into about a million cores, and a routing system that can bypass defective cores.
They have a nice article about it here: https://www.cerebras.ai/blog/100x-defect-tolerance-how-cereb...
Nope. They use the same size wafers and then just put more chips on a wafer.
So, does a wafer with a huge chip has more defects per area than a wafer with 100s of small chips?
There’s an expected amount of defects per wafer. If a chip has a defect, then it is lost (simplification). A wafer with 100 chips may lose 10 to defects, giving a yield of 90%. The same wafer but with 1000 smaller chips would still have lost only 10 of them, giving 99% yield.
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