Comment by sarchertech
5 hours ago
That’s part of the issue. But packing a tractor (or car) with electronics and computers does make it inherently harder to work on—even if it’s not locked down.
5 hours ago
That’s part of the issue. But packing a tractor (or car) with electronics and computers does make it inherently harder to work on—even if it’s not locked down.
You need electronics and computers for cost-effective compliance with emissions requirements. Emissions limits have been one of the most positive government policies in my lifetime, saving millions of QALYs.
There's lots of other electronics in most modern vehicles, but the public manufacturer rationales for electronic lockdowns almost always point back to emissions concerns because they're so defensible. How do you separate them?
Perhaps this is naive, but I would imagine that farm equipment is a rounding error in terms of global emissions. Compare the number of tractors to the number of trucks...
I would have expected policy to be pragmatic here, with (relatively) relaxed emissions requirements, since an affordable and reliable food supply is in the national interest? Sounds like that's not the case
Emissions regimes are complicated, but US tractors fall into the much less restrictive off-road category. As a result, they're a disproportionately significant contributor to things like NOx. A long time ago the off-road category was >20%, and I'm sure that percentage has only grown as regulations have forced emissions reductions in onroad vehicles.
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Compare the number of tractors to the number of gas-powered lawnmowers. Which do you think gets better emissions?
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> How do you separate them?
Mandate common interfaces and open hardware. I shouldn't have to buy a $10k dongle to sniff codes. I certainly shouldn't have to buy a different one for each manufacturer.
The legislation has to be robust. No dice if the dongle is generic and $20 like OBD2 in cars, but that on top of that there's a per-manufacturer set of codes that only licensed dealers have access to the software to read those special codes.
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How do you define "electronics" and "computers"? Is a general-purpose computer running Java in the same category as a microcontroller running a tight loop with lookup tables for fuel and spark?
The problem: Once you have a microcontroller running a tight loop with lookup tables for fuel and spark, it's very tempting to make it run a tight loop with lookup tables for fuel, spark, and time since license renewal - and there's no outward difference between the two microcontrollers until one of them stops working. This is where regulations can help: if a manufacturer is afraid of a zillion dollar fine, they won't do that, even if the chance of getting caught is low.
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Exactly. Electronically controlled unit injectors are expensive--like 10x the price of mechanical ones. They're super cool, they can produce like 10 separate metered injection events per cycle. This is great for efficiency, noise, emissions, etc. But I can rebuild mechanical injectors with a bottle jack pop tester I made from $100 worth of parts and a bench vise. There's no wiring harness, no computer.. If the injector is getting fuel, has decent spray pattern, and is popping at the right pressure I know for certain the fuel system is good. With an electronic common rail system I need some expensive proprietary computer equipment to diagnose it, and there's no way I can build a test bench to rebuild those injectors.
You can't build a test bench to rebuild current OEM's electronic common rail injector systems that rely on expensive proprietary computer equipment, but there's no reason that has to be the case.
With a $20 CAN transceiver, documentation and/or config files from the manufacturer, and a bit of Python or something, you could absolutely bench test those electronic injectors. You might even be able to pick your injection events and adjust the metering, supporting the equipment as it ages. I'd love to see Ursa Ag put in a Megasquirt engine controller [1] or Proteus [2] or similar. You can run TunerStudio on a Raspberry Pi and show it on a touchscreen on the dash.
It's possible to build user-friendly, inexpensive and open engine and vehicle controls. You don't need to have zero electronics to not have locked-down proprietary electronics, you just need to build the electronics in the right way.
[1] https://diyautotune.com/products/ms3357-c?_pos=2&_fid=69f494...
[2] https://rusefi.com/index.html#proteus
Controls are one thing, but there's also the problem of generating 20k psi of oil pressure and some thousands of pounds of continuous common rail fuel pressure to actuate the injector. Compared with older MW, M, P, etc. styles it's a whole different beast. Also, we're talking past each other a little--I'm talking about diesel injectors, you're talking about otto cycle equipment ;)
Surely there’s room for a middle ground. There are plenty of 1990s-era engines that were excellent designs, had no meaningful connectivity to anything except their own ECUs, and could be produced new for not very much money. Some of them were quite modular, too — I know someone who took the drivetrain out of a salvaged Honda Civic and built an entire car (with no resemblance whatsoever to a Civc) around it.
If a tractor with a clean-burning, efficient $7500k engine could be purchased and were designed around the theory that, in 20 years or so, the owner could reasonably quickly replace the entire engine (with a first-party or aftermarket solution), would that be a good solution?
The common tech that has solved these problems nicely (IMO) is network transceivers: SFP and similar modules are built according to multi-source agreements. They contain all kinds of exotic tech, and they are not intended to be serviced at all, but (unless your switch or NIC has an utterly stupid lockout) you can pull it out and replace it with an equivalent part from a different vendor in seconds, and those parts can be unbelievably inexpensive considering what’s in them. (Single-mode bidirectional 1Gbps transceivers are $11 or less, retail, in qty 2. This is INSANE compared the the first time I lit up a 1Gbps SMF link. To be fair, this particular tech may require one to replace both ends if one fails, but if you can spare a second fiber, the fully IEEE-spec-compliant interoperable ones are even less expensive.)
Eh to henerate a decent nozzle takes some precision lazer drilling (e.g.trumpf) or edm drilling (e.g posalux)and some grinding + a quality test bench. Its not that easy having good lowtech solutions either.
Yeah you're definitely gonna want to purchase nozzles. They're extremely precise and manufactured to very high tolerances. I've rebuilt plenty of 30+yr old injectors and haven't yet been unable to find newly manufactured or new old stock nozzles though.
EDIT: I did have some nozzles bored out a little bit once by a shop with EDM equipment. Terrible results, not worth it.