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Comment by fyrn_

11 hours ago

I believe the tolerances to the fan housing (which reduces turbulence and thus noise), and the the material stiffness needed for that small tolerance, are the alleged reason there are few copycats. Supposedly getting plastic that rigid is hard. I've tried to find hard numbers and validate that claim, but I wasn't able to. Would probably have to measure an actual noctua fan blade to know. On the other hand, metal printing is attainable now..

While metal printing is attainable..it generally produce shit, surface quality wise. You still need to CNC that if you want a surface roughness not measured in mm

And is not like a 5axis could not produce these fan geometries from a block

Do they add glass fibers, I wonder. That's a way to make plastic stiffer but it's a bit harder to make.