Comment by nerdsniper
1 day ago
240W for USB-PD is only 5 Amps (USB spec only calls out for 240W at 48V) which can be safely carried by a standard 16AWG conductor.
USB-IF certifies plenty of USB cables as being tested safe for 240W. The reason 240W chargers don't exist is due to cost and a chicken-and-egg problem. There’s not really any demand for it.
My biggest concern is at the actually connector.
Idealized, sure it'll work. But any realworld ports will be arc/fire hazards (e.g. after corrosion, wear, damage).
That's why the 240W design has extra snubbing requirements to minimize arcing.