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Comment by brookst

1 day ago

The difficulty is clearance between two moving parts, with blades that deform slightly due to air pressure (at different amounts for different speeds) and with thermal expansion.

That’s not what the article says, they relate it to reproducibility of the manufacturing process: “Achieving such small tip clearances is essentially at the absolute limit of what injection moulding can consistently reproduce”. Though maybe they misphrased that, as for example Lego pieces have significantly smaller tolerances and are also manufactured using injection molding.